Autogenous engineering
Custom heating solutions
FOR ALL REQUIREMENTS – FOR ALL INDUSTRIES!
No matter what requirements in heating engineering you have – IBEDA as a leading manufacturer focuses on a customized solution so you can focus on your production. Do you have new heating requirements or a current process in need of optimization? Let IBEDA assist you! IBEDA provides you with detailed advice, analyzes the issues, and develops a customized proposal. You will benefit from IBEDA's extensive experience with heating technologies as a manufacturer.
No matter if you need to work in preheating or hardening IBEDA offers heating burners for your application. The range of applications within IBEDA's heating engineering includes flame heating, flame hardening, flame cleaning, flame brazing and flame straightening. IBEDA supplies customized ring burners and standard burners such as: split ring burners (swivel ring burners), ring burners, ring burners and segment burners with burner controls and flame controls. Since taking over the Müller Opladen autogenous engineering and the Sirius heating technology IBEDA offers ring burners and swivel ring burners (split ring burner) with shaft connections suitable for Sirius and Müller products.
Individually developed special autogenous burner systems
IBEDA specialises in heating burner systems individually developed according to customer specifications. The scope of delivery includes conception, design, manufacture and commissioning of special burner systems. A risk analysis as well as an operating manual bring this comprehensive package to a full circle. We take advantage of components such as machine shafts, injectors, and heating nozzles that have been tried and tested and applied successfully for decades.
When it comes to safety, these systems are compliant with the latest state-of-the-art technologies and are fitted with all necessary safety devices. This includes safety, ignition, and flame monitoring equipment. The special burner systems can be offered for fuel gases such as acetylene, propane, and natural gas in combination with compressed air or oxygen.
We also offer gas supply panels (gas control paths) that ensure the sufficient supply of the heating burners with technical gases. The gas supply panels are fitted with all necessary safety devices. Special burner systems (heating burner systems) that are operated with fuel gases such as acetylene, propane, and natural gas in combination with compressed air, use additional EcoVen vacuum air injectors that reduce the required compressed air consumption by up to 75%.
No matter what heating technology requirements you have – we'll focus on a customized solution so you can focus on your production.
Do you have new heating requirements or a current process in need of optimization? Let us assist you! We'll provide you with detailed advice, analyze the issues, and develop a customized proposal.
You will benefit from our extensive experience with heating technologies.
IBEDA heating systems are designed in complete cooperation with the customer.
- From the inquiry, an offer is submitted based on the customer's specifications and requirements.
- Upon receipt of the customer's order, the special burner is designed/constructed and then approved by the customer.
- The operational manual is created.
- The burner system is completely assembled and approved by the manufacturer and the customer before delivery.
- Complete technical documentation is provided with the equipment.
- IBEDA offers support even after installation.
IBEDA products - Autogenous engineering
IBEDA Autogenous engineering – Industries
Welding and cutting
Heating burners for the welding and cutting sector
IBEDA offers a comprehensive range of heating burners for the welding and cutting sector.
Depending on the requirements, ring burners and swivel-ring burners as well as lane burners and swivel ribbon burners can be adjusted to meet the customer's requirements. The heating burners can be adapted to comply with the welding task and can be utilized regardless of location. Swivel ribbon burners are extremely customizable.
For the heating of workpieces prior to the welding and cutting process, IBEDA provides a variety of ring burners, swivel ribbon burners and lane burners, and for nearly any design the user requires. The design of the heating burners can be adjusted to meet any customer specifications.
Steel industry
Heating burners for the steel industry
IBEDA heating burners are used in the steel industry in multifaceted applications.
Heating and pre-heating burners can be provided in a multitude of designs as ring burners, lane burners, swivel ribbon burners, or lance burners. IBEDA heating burners are extremely flexible and can be adapted to meet the requirements of the industry.
Fuel gases such as acetylene, propane, and natural gas in combination with oxygen, compressed air or ambient intake air can be used to operate the pre-heating burners. When using the Eco-Ven air injector with pre-heating burners that are operated with compressed air, the consumption of compressed air can be reduced by more than 75%.
Glass industry
Heating burners for the glass industry
Heating burners by IBEDA are operated with fuel gases such as acetylene, hydrogen, natural gas, natural gas in combination with oxygen, compressed air or ambient intake air. These lane burners are used for fire polishing, glass forming, glass blast-off, and fusing processes.
For the quality of the finished products an uninterrupted manufacturing process is mandatory. Comprehensive gas supply panels and gas supply cabinets with digital mass flow gauges that ensure a precise gas mixture are compliant with the quality and safety rules and requirements of the glass industry. IBEDA safety equipment protects the systems.
Many projects have been completed successfully, meeting our customers' specifications and thus, substantiating our expertise in this industry branch.
Offshore industry
Heating burners for the offshore industry
IBEDA heating burners are used in shipyards and offshore platforms, and a variety of other applications.
When using flame straightening burners steel parts can be shaped easily and quickly. Pre-heating burners are used mainly for the pre-heating of weld seams. Heating burners can be made according to the customer's specifications. Burners for flame cleaning have been tried and tested in many application areas, and are very flexible. IBEDA supplies the right heating burner for any application. Our customers are not only shipyards but also manufacturers and operators of drilling and rig plants, wind power plants, drilling platforms, and pipelines. These customers trust in IBEDA gas safety engineering, stationary and especially mobile IBEDA gas manifold systems and und distributors. Furthermore, IBEDA provides a wide range of safety devices and quick-action couplings. This includes in particular hose couplings with large cross-sections that were developed for the connection to distributors.
Foundries
Heating burners for foundries
IBEDA heating burners are used in many ways in foundries.
The uniform and flawless quality of cast iron demands that crucibles, casting channels, and chill-moulds are completely free of moisture prior to the casting. In order to comply with this requirements, those parts must be preheated. IBEDA offers the appropriate technology for all application areas; from manually operated preheating burners to heating systems with automatic ignition and flame monitoring functions.
The design of the burners depends on the on-site requirements. Here, lane burners, ring burners, segment burners, or adjustable heating burners can be employed. In most cases natural gas or propane in combination with compressed air will be used as fuel gas.
When using compressed air as Oxygen carrier, the use of the IBEDA-ECO-Ven provides the option to reduce the amount of compressed air and with that creating a cost reduction of up to 75% when compared with standard injectors. Of course, IBEDA also offers you the respective gas manifold systems and tapping points for your heating burner, including all safety equipment that is necessary for the fail-safe operation.
Flame spraying systems
Heating burners for flame spraying systems
When applying thermal spraying, IBEDA heating burners are used for the retroactive fusing of free-flowing alloys as well as pre-heating of work pieces. The IBEDA product range offers the suitable heating burners for fusing and sintering or pre-heating burners for each application purpose.
The burners are available as air-cooled devices as well as water-cooled designs for the rough continuous operation. IBEDA offers the right fusing torch for any of the above-mentioned applications as round nozzle burners or block burner designs. And of course we can offer you fusing torches and sinter burners as heating burners for the pre-heating of workpieces, especially designed and custom-made for your specific application. We look forward to receiving your specifications.
Necessary safety equipment and gas hose couplings as well as suitable gas manifold systems and tapping points for the applicable heating burners or fusing torches complement this IBEDA range.