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Stationary gas manifold systems and tapping points

Stationary gas manifold systems and tapping points

Highlights

  • Compact design
  • Tested for strength, function and tightness before shipment
  • Pre-assembled modules, just bolting and mounting has to be done on-site
  • Low installation costs
  • Extendable modules
  • Equipped with all design-type tested safety devices required

Technical data for gas manifolds

  • Gas type: Acetylene, Oxygen and high-compressed non-corrosive gases
  • Inlet pressure: Acetylene 25 bar, other gases 200/300 bar
  • Working pressure: Acetylene 1.5 bar (special version up to 2.5 bar), other gases up to 60 bar
  • Nominal flow rate: Acetylene 5 to 150 Nm3/h, Oxygen and high-compressed gases 60 to 320 Nm3/h
  • Number of cylinders: up to 2x6 cylinders by default
  • Number of bundle: up to 2x12 bundles
  • Work piece: stainless steel mounting plate, cylinder connections with design-type tested non-return valve
  • Acetylene supply stations include an automatic quick-action shut-off valve in their high-pressure area

Technical data tapping points

  • Gas type: Acetylene, Oxygen and high-compressed, non-corrosive gases
  • Inlet pressure: Acetylene 1.5 bar (2.5 bar), other gases up to 60 bar
  • Flow rate: inert gas 0-30 l/min gauge, 0-14 l/min or 0-40 l/min flow meter, Acetylene up to 15 Nm3/h, Propane up to 10 Nm3/h, Oxygen up to 200 Nm3/h.
  • Assembly: connection piece, ball valve, brazing- or welding nipple and swivel nut as required.

IBEDA supplies mobile gas manifold stations and tapping points for Oxygen as well as for the fuel gases Acetylene, Propane, Hydrogen, Ethene and natural gas. Furthermore, IBEDA gas manifolds systems and tapping points are available for Nitrogen, Helium, CO2 and gas mixtures which are used for shielding gas welding (MIG/MAG, WIG), such as Argon/Helium and Argon/CO2. The gas supply stations are suitable for inlet pressures of 25 bar Acetylene and up to 300 bar for Oxygen or high-compressed, non-corrosive gases from bundles or cylinders.

The stationary gas manifolds for Acetylene meet the safety related requirements as per the standard DIN EN 14114. So they include an automatic quick-action shut-off valve downstream the regulator and a safety devices according to EN 730-1 (decomposition arrestor) at the outlet of the pressure regulator. Furthermore, the IBEDA gas supply stations for Acetylene and technical gases are BAM certified.

The IBEDA pressure regulating stations are available as single-sided manifold (simultaneous gas withdrawal from all cylinders or bundles connected) as well as manifold with manual switch-over. Contact gauge and alarm device available on request.

Details - Stationary gas manifold systems and tapping points

stationary gas manifold 1

Tapping points with IBEDA safety devices

Tapping points with IBEDA safety devices

IBEDA also supplies tapping points for the workstations so that each user can have the supply he needs. The tapping points are supplied in standard configurations or can be made to individual specifications.

stationary gas manifold 2

Tapping points with IBEDA safety devices

Tapping points with IBEDA safety devices

IBEDA also supplies tapping points for the workstations so that each user can have the supply he needs. The tapping points are supplied in standard configurations or can be made to individual specifications.

stationary gas manifold 3

Gas manifolds for up to 2x12 MCPs

Gas manifolds for up to 2x12 MCPs

IBEDA gas-manifolds allow interchangability between MCP (multiple cylinder packs). Every aspect of the IBEDA gas-manifold installation is important. From the number of cylinders/MCPs and how they are arranged to the layout of the manifold itself IBEDA can supply exactly what each customer requires. Where maximum gas flow is needed it is possible to draw gas from both sides of the manifold at the same time.

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Gas manifold

Gas manifold

IBEDA gas-manifolds with connections for two cylinders of hydrogen offer a safe gas supply. The modular system is easily customised to each individual application.

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Gas manifold

Gas manifold

For Companies with a lower gas consumption, IBEDA can supply gas-manifolds with a connection for a single cylin-der. The GMS 1x1 allows a safe supply at each workstation. It is possible to extend the gas-manifold with a few extra parts or to change it to a gas-manifold suitable for MCPs.

stationary gas manifold 6

Central cylinder supply with pre-heater and MCP supply

Central cylinder supply with pre-heater and MCP supply

Manifolds with mounted pre-heaters prevents the primary regulator freezing. The two isolation valve make it possible to change between left and right cylinders (as shown). If needed it is also possible to use all cylinders simultaneously. The IBEDA manifold (as shown) for acetylene enables the simultaneous supply from two MCPs.

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